Finetech Engineering

Round Cutter

Overview

The Finetech Engineering Round (Circular) Specimen Cutter is a precision cylindrical die used to cut circular disc specimens from flat sheets of rubber, plastic, paper, and other materials. Round specimens are required for a wide range of tests — compression set, hardness (Shore A/D), density, specific gravity, burst strength, and more.

The cutter works by pressing a sharp-edged cylindrical blade through the test sheet, producing a clean disc of the exact diameter specified by the relevant testing standard. ASTM D395 specifies that the die should be rotated in a drill press or similar device with light cutting pressure and soap lubrication to minimise cupping of the cut edges. Alternatively, the cutter can be used with a hydraulic or pneumatic press for faster throughput.

Finetech manufactures round cutters in the standard diameters required by all major compression set, hardness, and paper testing standards, as well as custom diameters to your specific requirements. Each cutter includes a spring-loaded ejector pin that pushes the cut specimen out of the die cavity without damaging the edges — critical for compression set testing where even minor edge distortion affects the measured thickness and invalidates results.

Which Diameter Do I Need? — Quick Selection Guide

Test / Application

Diameter (mm)

Standard

Material

Compression set (standard — Method A & B)

29.0 ± 0.5

ASTM D395 Type 1, ISO 815 Type A

Rubber, elastomers

Compression set (small specimen)

13.0 ± 0.5

ASTM D395 Type 2, ISO 815 Type B

Rubber, elastomers

Hardness testing (Shore A / Shore D buttons)

As per moulded button — typically 29–36 mm

ASTM D2240, ISO 868

Rubber, plastic

Density / specific gravity

Approx. 25–40 mm (lab-specific)

ASTM D297, ISO 2781

Rubber, plastic

Burst strength of paper / board

Per instrument clamping diameter — typically 31.5 mm

ISO 2758, ASTM D3786, TAPPI T403

Paper, paperboard

DIN abrasion test (if cut from sheet)

16 ± 0.2

DIN 53516, ISO 4649

Rubber

Moisture / conditioning discs

Custom (25–50 mm common)

Various

Plastic, rubber, paper

Ash content / LOI (muffle furnace prep)

Custom

ASTM D5630

Plastic, rubber

 

Standard Round Cutter Dimensions

Standard

Type

Diameter (mm)

Specimen Thickness (mm)

Application

ASTM D395

Type 1

29.0 ± 0.5

12.5 ± 0.5

Compression set — Method A & B

ASTM D395

Type 2

13.0 ± 0.2

6.3 ± 0.3

Compression set — Method B only

ISO 815

Type A

29.0 ± 0.5

12.5 ± 0.5

Compression set (equivalent to ASTM D395 Type 1)

ISO 815

Type B

13.0 ± 0.5

6.3 ± 0.3

Compression set (equivalent to ASTM D395 Type 2)

DIN 53516 / ISO 4649

Standard

16.0 ± 0.2

~6 (varies)

DIN abrasion specimen (if cut from sheet)

IS 3400

As specified

29 or as specified

12.5 or as specified

Indian standard for rubber testing

ISO 2758 / ASTM D3786

Per instrument

31.5 (Mullen)

N/A (paper thickness)

Burst strength testing of paper

Custom

Any

Any diameter to order

Any

Density, moisture, ash content, special tests

Specifications

Parameter

Specification

Product Name

Round (Circular) Specimen Cutter

Standard Diameters

13 mm, 16 mm, 29 mm, 31.5 mm, 36 mm

Custom Diameters

Any diameter manufactured to order

Standards Supported

ASTM D395, ISO 815, ASTM D2240, ISO 868, DIN 53516, ISO 4649, ISO 2758, ASTM D3786, IS 3400, ASTM D297, ISO 2781

Blade Material

Hardened tool steel (EN-31 / equivalent)

Blade Hardness

50–56 HRC

Cutting Edge

Precision ground circular edge. Perpendicular interior walls for consistent specimen diameter.

Ejector Pin

Spring-loaded ejector pin included for clean specimen removal

Body Material

Mild steel (MS) body

Operation

Drill press (rotary, with soap lubrication) per ASTM D395, or Hydraulic / Manual / Pneumatic Press

Surface Treatment

Chrome plated or powder coated (model-dependent)

Certification

NABL-traceable dimensional certification available

Applications

Industries Served

Why Choose Finetech Engineering Round Cutters?

Ejector pin included. Every round cutter comes with a spring-loaded ejector pin that pushes the specimen out of the die cavity without damaging edges. Edge distortion is a common problem with cheap cutters — it directly affects compression set thickness measurements.

Full diameter range. 13 mm, 16 mm, 29 mm, 31.5 mm, 36 mm standard. Any custom diameter to order. One supplier for all your round cutting needs.

Perpendicular interior walls. Our CNC-machined cutting dies have perfectly vertical interior walls, ensuring the specimen diameter is consistent from top to bottom. This means the cutter can be re-sharpened multiple times without altering the specimen dimension.

NABL certification available. Dimensional certification for the internal diameter — essential for accredited labs running compression set or hardness testing.

Cross-industry versatility. The same round cutter serves rubber (compression set), plastic (density/hardness), and paper (burst strength) labs. If you test multiple materials, you may need fewer cutters than you think.

Related Products

Product

Why Related

Compression Set Apparatus

The testing jig that uses the round specimens cut with this die

Hardness Button Mould

For moulding hardness test buttons (Shore A/D) — often tested alongside compression set

Flat Sheet Mould (ASTM D3182)

For moulding rubber sheets of correct thickness before cutting round specimens

DIN Abrasion Tester

Uses 16 mm round specimens if cut from sheet

Burst Strength Tester

Uses round paper specimens for burst testing

Dumbbell Specimen Cutter

For tensile testing — labs testing compression set usually also run tensile tests

Request a Free Quote

Customisation available

Common Questions

Frequently Asked Questions

A round (circular) specimen cutter is a cylindrical die that punches disc-shaped specimens from flat sheet material. It produces circular specimens of a precise diameter for compression set, hardness, density, burst strength, and other tests. The cutter consists of a sharpened cylindrical blade with an ejector pin to push the cut disc out of the die cavity.

29 mm is the most commonly ordered diameter. It matches ASTM D395 Type 1 and ISO 815 Type A for compression set testing — the most widely performed round-specimen test in rubber QC labs. It is also suitable for hardness and density specimens.

ASTM D395 recommends using the die in a drill press or similar rotary device, rotating the cutting edge while pressing down with light force and soap lubrication. This minimises cupping of the cut edges. However, many labs use a hydraulic or pneumatic press for faster throughput — this works well for most rubber compounds. For very soft or tacky materials, the rotary drill press method gives cleaner edges.

After cutting, the specimen sits tightly inside the cylindrical die cavity. Without an ejector pin, operators may pry the specimen out with a tool, damaging the edges. For compression set testing, edge quality directly affects thickness measurement accuracy. The spring-loaded ejector pin pushes the disc out cleanly with no edge distortion.

If the diameter matches, the same cutter can be used for both materials. For example, a 29 mm cutter works for rubber compression set (ASTM D395) and can also cut paper discs for certain tests. However, paper is more abrasive on cutting edges than rubber, so dedicated cutters for each material type will maintain sharpness longer.

Yes. Finetech Engineering provides NABL-traceable dimensional certification for round cutters, verifying the internal diameter and cutting edge perpendicularity.

Yes. We manufacture round cutters to any diameter. Common custom sizes include 25 mm, 38 mm, 40 mm, and 50 mm. Contact us with your required diameter and standard.

Check the cut edges of your specimens under magnification. If you see cupping (specimen edges curling upward), burrs, or rough edges, the cutter needs re-sharpening. For compression set specimens, also check if your thickness measurements show increasing variability — this can indicate edge damage from a dull cutter. Finetech offers re-sharpening services.